Product Spotlight: regalFROST – Regal Plastics Exclusive

RegalFROST is a Regal Plastics exclusive and one of our best selling specialty acrylics. It comes in 12 vibrant colors with a matte finish that we use extensively in our own office and showrooms. We love regalFROST because the matte finish is more scratch resistant than other acrylics. Plus, the color looks great without back lighting and absolutely stunning with back lighting.

Our showroom in the Dallas branch with regalFROST cubes and regalFROST utilized for some of the wall fabrication.


  • Thicknesses: 0.118″ or 0.236″
  • Width: 48″
  • Length: 96″
  • 12 standard colors


  • More scratch resistant
  • 12 brilliant colors
  • Easy to install and handle
  • Can be cut, glued, CNC machined, and bent
  • Looks great with or without back-lighting
  • Matte finish diffuses back-lighting


  • Signage
  • Pop displays
  • Furniture
  • Interior design
  • Visual displays
  • Office partitions
  • Light fixtures
  • Events and exhibits
  • Interior accent walls, partitions

RegalFROST mobile work stations that our sales team uses.

Lime green regalFROST leaf that was cut and heat bent.

We’d love to hear from hear from you whether it’s to show us pictures of your project or if you need help with an upcoming project. Our showrooms are open to the public so if you would like to see regalFROST in action, please feel free to stop in!


Acrylic Sheet: Cast vs. Extruded and Paper vs. Film

Are you thinking about purchasing acrylic and then have the question of cast or extruded pop up? What about choosing between paper and film? Here is guide to help you decide which is the best one for your project.

Cast Acrylic

Cast acrylic is created when the acrylic liquid is pumped in between a mold of two pieces of glass and submerged in warm water. This manufacturing method allows for smaller batches than the extruded material. Therefore, most of the colored or textured acrylic that you see is probably cast acrylic.

When comparing cast and extruded material, cast acrylic is usually deemed the higher quality of the two even though they both have benefits over the other. Here are some benefits of cast over extruded:

  • More scratch resistant
  • Higher chemical resistance
  • Cleaner edge after being cut or CNC machined (less time polishing)
  • Can be produced in many different colors and thicknesses

Extruded Acrylic

Extruded acrylic is created when the acrylic liquid is pushed through a form. The direction in which it is extruded can later affect fabrication.

  • More cost effective
  • Easier to flame polish
  • Lower thickness tolerance

In general, cast acrylic is recommended for fabrication projects. The uniformity of the sheet creates a better end result with CNC machining, polishing, and gluing. If you are using the material with limited fabrication involved, like windows, extruded acrylic is a great option. It is more cost effective than cast acrylic and still has better clarity than glass. Here is a side by side comparison:

Cast Extruded
Scratch Resistance More scratch resistant Less scratch resistant
Flame Polishing More difficult to flame polish, but the cutting edge is usually cleaner which can help reduce time polishing. Easier to flame polish
Colors Can be produced in many different colors and thicknesses More limited color selection than cast.
Thickness Tolerance +/- 15% +/- 10%
Heat Bending More difficult to bend or shape Easier to bend or shape, but it will behave differently depending on the bending direction and the direction of the extrusion.
Cutting Cleaner edge Edge is not as clean, and edges can look different depending on the direction of the extrusion.
 Melting point Higher melting point Lower melting point
Cost More expensive than extruded More cost effective

Paper or Plastic?

Every sheet of acrylic comes with a protective film or paper covering it, and depending on your project, one option can be preferable over the other.


Our fabrication department and customers prefer the paper backing when CNC machining or fabricating acrylic. The paper gives you the option to peel it back a few inches or remove the paper from different sections that you are working on while leaving the rest of the material protected against damage. If you are CNC machining, paper is a necessity as film can become caught on the CNC machine and cause damage.

Here is a prime example of our fabrication department removing or peeling back the paper from areas they are flame polishing. The rest of the material stays covered and protected from damage.


Anyone that has ever had to peel the paper off several sheets of acrylic can attest to how much time it can take. Removing film is a much easier and less time consuming. This makes it a better option for people handling a large number of acrylic sheets that will be installed with minimal fabrication.

Do you have an upcoming acrylic project or have plastics questions? Reach out to one of our sales representatives or technical specialists. We will gladly answer any of your questions so you can be confident you get the right plastic for your project.





Product Spotlight: regalPEARL

RegalPEARL has been steadily gaining in popularity with interior designers. Designers love it due its versatility as the material is aesthetically pleasing with or without back-lighting, and it has a unique high-end look that can be utilized in both commercial and residential applications.The pearlescent acrylic can be cut, glued, bent, and CNC machined just like a standard sheet of acrylic. Currently, it is recommended for just interior use. A custom UV coating can be added to extend regalPEARL’s longevity outdoors.

  • Available thicknesses: 0.118″ or 0.177″
  • Standard sheets size: 48″ x 96″
  • Colors kept in stock: White, pink, and gray
  • Colors available with 15 sheet minimum: Peach, blue, ivory, and brown


  • Privacy panels
  • Signage
  • Visual displays
  • POP display
  • Back splashes
  • Cabinet accents


  • Highly aesthetic with or without back-lighting
  • Maintains its finish
  • Easy to handle and install
  • Lightweight
  • Can be glued, CNC machined, and bent

Think regalPEARL may be a fit for your project? Contact one of our product specialists for more information or to get a quote.